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Potato plates

Potatopak is an innovative New Zealand company that makes biodegradable products.

This page describes why and how Potatopak use waste potato starch to make disposable plates and trays.

Potatopak makes disposable plates and trays from waste starch. These products are biodegradable and sustainable. In contrast, plastic disposable plates and containers are convenient and cheap, but they are not biodegradable and are made from limited petroleum stocks.

Where did the idea come from?

Richard Williams founded Potatopak and designed the first potato plates. He had the idea after a staff barbeque, when he became concerned about the environmental impact of all the waste plastic containers that were thrown away.

Getting started

Richard’s prior knowledge of biopolymers helped him to develop and manufacture the potato plate products. He set up Potatopak in Blenheim, New Zealand. As well as manufacturing, Potatopak promotes the environmental benefits of biodegradable products to consumers.

Get information sheet: Environmental benefits of potato plates

How do you make a potato plate?

Potatopak plates are made from a mixture of potato starch, cellulose and water. These ingredients are mixed and heat pressed into shape. The water and heat cause the starch to expand, creating a honeycomb formation. The high temperature sets the mixture and creates an impervious outer skin. The cellulose strengthens the material.

Get information sheet: Making potato plates

Sourcing the ingredients

Potato starch is a waste product from chip-making. The starch granules collect in the water used to rinse the potatoes as they are cut into chips. A few companies in Australia extract the starch from the waste water and filter it to remove dirt particles. Potatopak imports the starch from these companies because it is white, clean, fine and safe to eat. In 2008, no companies in New Zealand extract and filter potato starch from chip-making waste water, but as demand for starch grows this may change.

The machines

Richard’s knowledge has helped him to design and build the machinery that makes the potato starch plates and other products. He also uses this knowledge to maintain the machines and optimise their performance.

Get information sheet: Developing potato plates

Ongoing research and development

Potatopak products can be used to store or serve most foods. However, they can’t be used for raw meats or hot liquids, which react with the starch and cause it to break down. Potatopak has been working with scientists at Crop & Food Research (now called Plant & Food Research) to develop a protective coating that will stop the starch from breaking down. The coating has to be food safe, 100% biodegradable and free of chemicals. Scientists are close to finding a solution to this problem.

The future

Potatopak is always looking for new uses for their products. One of their latest innovations is a possum bait station made out of potato starch.

Get information sheet: The biodegradable possum bait station

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Did you know?

If you drive 4km to the supermarket to buy a 1kg loaf of bread you will have used four times the energy needed to grow the corn, harvest it, mill it and bake it into a loaf.

View more "Did You Know"